Glossary
Plain-English definitions for engineers and manufacturers. Each term includes why it matters.
Cash & Working Capital
Cash flow — Money in vs money out over time.
Why it matters: healthy cash buys time and options.
13-week cash forecast — A simple 3-month view of expected ins/outs by week.
Why it matters: shows pinch points before they hurt.
Working capital — Cash tied up in stock and debtors (customers who owe you), minus creditors (suppliers you owe).
Why it matters: the lower it is (sensibly), the faster your cash cycle.
DSO (Days Sales Outstanding) — Average days customers take to pay.
Why it matters: lower DSO = faster cash in.
DPO (Days Payables Outstanding) — Average days you take to pay suppliers.
Why it matters: fair, longer DPO keeps cash with you.
DIO (Days Inventory Outstanding) — Average days stock sits before it’s sold/used.
Why it matters: lower DIO = less cash on shelves.
CCC (Cash Conversion Cycle) — DSO + DIO − DPO.
Why it matters: shrink this and cash flow improves.
Profit, Pricing & Costing
Revenue / Sales — What customers pay you (ex-VAT).
Why it matters: top of the story—everything else explains how much you keep.
COGS (Cost of Goods Sold) — Direct costs to make what you sell (materials, direct labour, factory consumables).
Why it matters: Sales − COGS = gross profit.
Gross margin — (Sales − COGS) ÷ Sales, as a %.
Why it matters: core measure of pricing + production health.
Markup vs Margin — Markup adds % on cost; margin is % kept from selling price.
Why it matters: don’t mix them—pricing errors follow.
Contribution margin — Sales − variable costs (per unit/job).
Why it matters: shows what each job contributes to overheads and profit.
Overheads (O/H) — Costs to run the business (rent, admin, management, energy not tied to a job).
Why it matters: must be covered by contribution.
Overhead absorption — How overhead is spread into product/job costs (e.g., £/machine-hr).
Why it matters: the method affects reported margins.
Standard costing — Pre-set costs; differences show as variances.
Why it matters: great for control—investigate variances.
ABC (Activity-Based Costing) — Shares overhead based on activities that drive cost.
Why it matters: fairer costs when overheads are big.
Break-even — Sales level where profit = £0.
Why it matters: know the line; plan to stay above it.
Inventory, Production & Jobs
Inventory / Stock — Raw materials, WIP, finished goods.
Why it matters: it’s cash in another form—manage it.
WIP (Work-in-Progress) — Jobs started but not finished.
Why it matters: needs valuing monthly so margins are real.
BOM (Bill of Materials) — Parts list and quantities for a product.
Why it matters: drives ordering and margin.
SKU (Stock Keeping Unit) — A unique product code.
Why it matters: clean SKUs = clean reporting.
FIFO / Weighted average — Stock valuation methods (UK).
Why it matters: affects reported profit and stock value.
Cycle count / Stocktake — Small regular counts vs big annual count.
Why it matters: keeps records honest without shutdowns.
Routing / Operation — Steps and timings to make a part.
Why it matters: informs labour/machine time and capacity.
Lead time — Time from order to ready.
Why it matters: long lead times = earlier cash out.
Reports & Rhythm
Management pack — Monthly P&L (Profit & Loss), Balance Sheet, Cash Flow + plain-English notes.
Why it matters: everyone reads the same story—fast.
Board pack — A beefed-up management pack with risks, actions, investment updates.
Why it matters: keeps decisions calm and consistent.
P&L (Profit & Loss) — Sales, costs and profit for the period.
Why it matters: shows if the month made money.
Balance Sheet — What you own (assets) and owe (liabilities), and equity.
Why it matters: shows health and resilience.
Cash Flow Statement — Where cash actually moved (operations, investing, financing).
Why it matters: explains cash when profit looks fine (or not).
Accruals & Prepayments — Move costs/income into the right month (timing tidy-ups).
Why it matters: keeps results fair and comparable.
KPIs (Key Performance Indicators) — The handful of numbers that matter.
Why it matters: focus effort; spot change early.
Variance analysis — Planned vs actual — and why.
Why it matters: turns surprises into improvements.
Investment & Funding
Capex (Capital Expenditure) — Spend on long-life assets (machines, lines, vehicles, ERP).
Why it matters: big cash moves; needs a case.
Opex (Operating Expenditure) — Day-to-day running costs.
Why it matters: hits profit immediately.
NPV (Net Present Value) — Today’s value of future cash flows (after timing/discounting).
Why it matters: green light if NPV > 0 under sensible assumptions.
IRR (Internal Rate of Return) — Annualised return of a project.
Why it matters: compare investments on one scale.
Payback — Time until an investment repays itself in cash.
Why it matters: fast sanity check for risk.
Buy vs Lease / HP (Hire Purchase) — Own it now vs pay over time/use it.
Why it matters: trade cash flow, tax and flexibility.
Covenant — A promise to a lender (e.g., debt cover).
Why it matters: keep packs ready; avoid breaches.
Tax & Compliance (UK)
VAT (Value Added Tax) — Sales tax on most goods/services; you collect and pay the difference to HMRC.
Why it matters: cash timing and filings.
MTD (Making Tax Digital) — HMRC’s digital record-keeping/filing rules.
Why it matters: needs the right software setup.
Corporation Tax & CT600 — Company tax and the annual return to HMRC.
Why it matters: plan payments; avoid penalties.
Companies House filings — Annual accounts, confirmation statement, director changes.
Why it matters: legal must-dos; public record.
PAYE & NI (Pay As You Earn & National Insurance) — Payroll tax and contributions.
Why it matters: pay on time; keep staff and HMRC happy.
Capital allowances (AIA / full expensing) — Tax relief on qualifying plant & machinery.
Why it matters: reduces taxable profit; plan purchases.
R&D relief (Research & Development) — Tax relief for qualifying innovation spend.
Why it matters: can be valuable—evidence is key.
Systems & Data
ERP (Enterprise Resource Planning) — System linking jobs, stock, purchasing, sales, accounts.
Why it matters: one source of truth beats spreadsheets.
Bank feed — Secure live import of bank transactions into accounts software.
Why it matters: faster, cleaner bookkeeping.
Reconciliation — Matching records to reality (bank to ledger, stock to shelf).
Why it matters: trustworthy numbers, fewer mysteries.
PO / GRN (Purchase Order / Goods Received Note) — The order you place and the proof it arrived.
Why it matters: controls spend and stock.
